Process Safety

The safety of chemical and petrochemical processes

GT Engineering is member of the Technical Committees of the following Standards: IEC 61508 series, IEC 61511-1, IEC 62061 and ISO 13849-1. We support users in the reliability assessment of Safety and Production Systems. From a Hazard and Operability (HAZOP) study, we move to a Layer of Protection Analysis (LOPA) to a SIL allocation. We can than help designing each Safety Instrumented System and calculate the Sil level reached. We organise training on all the aspects of Functional Safety and we are lecturers on Functional Safety at Brescia University and at the Milan Polytechnic (School of industrial and Information Engineering).
Example of PFDAvg Calculation
We want to calculate the PFDavg for a low demand mode Safety Loop involving a pressure transmitter, an analogue barrier, two electronic safety modules and the STO (Safe Torque off) of a Variable Speed Drive.
"Proven in use" and "Prior use"
THE DOUBT: What is the difference between a Proven in Use and a Prior Use Device?   Actually the two terms are quite similar and it is very easy to mix t...
"Proven in use" and "Prior use"
The difference between Route 1H and Route 2H
THE DOUBT: What is the difference between Route 1H and Route 2H? Let’s try to place the subject into the main picture. When you hear about Route 1H and 2...
The difference between Route 1H and Route 2H
P1: Reliability data for components used in Safety Systems
THE DOUBT: What are the main reliability data for components used in Safety Applications? When you deal with components used in Safety Critical Systems yo...
Reliability data for components used in Safety Systems
P2: The Safe Failure Fraction and the Architectural Constraints
A Safe failure is the failure of an element, inside a component that plays a part in implementing a safety function, that results in a spurious operation of the safety function. That means, it places the machine into a safe state (it generates and em...
P3: Considerations on the Safe Failure Fraction in High and Low Demand
In a previous article we presented an important parameter, used in both high and Low Demand Mode Safety Systems: the Safe Failure Fraction.
P4: Functional Safety - PFD calculation First Part
A continuous probability distribution is indicated with f(x) and is usually called Probability Density Function (PDF). It is expressed by an equation and it can be represented as in the Figure 1.5 {1.4.2.1}. The bell curve is just an example of a pos...
P5: Functional Safety - PFD Calculation Second part
In the first part of the article we introduced the concepts of Unreliability function F(t) and of Reliability Function R(t). The former is the base for the parameter PFD(t) and the one used to indicate the reliability of a Safety Instrumented Functio...
P6: The average probability of dangerous failure per hour (PFH)
In the previous articles we explored the Parameter PFDavg: Average Probability of Failure on Demand. It is used to indicate the reliability of a Safety Instrumented System operating in Low demand. We will now explore the domain of Safety-related Cont...
Proof Test and Diagnostic Coverage
THE DOUBT: What is the difference between a Proof Test and a Diagnostic Test? CONSIDERATIONS: The Proof Test concept is coming from IEC 61508 and it is im...
Proof Test and Diagnostic Coverage
High versus Low Demand
THE DOUBT : What does it mean that a Safety Control Systems is operating in High or in Low Demand and why is it important to know it? CONSIDERATIONS:...
High versus Low Demand