Last edit: 27/10/2023
Training objective
The training objective is to be able to design a safe Installation of an Industrial Thermoprocessing Equipment (ITE). That involves both the Combustion and fuel handling systems and its Protective Systems. The training details the prescriptions contained in the following standards:
EN 746-2: 2010 – Industrial thermoprocessing equipment Safety requirements for combustion and fuel handling systems
ISO 13577-2: 2024 – Industrial furnaces and associated processing equipment. Part 2: Combustion and fuel handling systems
ISO 13577-4: 2022 – Industrial furnaces and associated processing equipment. Part 4: Protective systems
Content
DURATION: 8 hours
MODULE 1 (4 hours)
- Risk of Leakage: ISO 13577 series and recommendations
- Required Safety Devices and other safety aspects
- Required Safety Devices for Gaseous Fuels
- Combustion air and fuel/air ratio
- Supply of pre-mixed fuel gas/air
- Burners
- Automatic burner control systems
- Start-up of the heating system and burner ignition
- Introduction to High and Low Demand Safety Systems
- Intro to Functional Safety of Machinery (High Demand)
- Intro to Industrial Process Safety (Low Demand)
- SIS completely Low Demand 1oo1
- Level switch E + H in Low demand and in High Demand
- Mixed system High and Low Demand: Case 1
MODULE 2 (4 hours)
- Design requirement for the Protective System: The 3 Methods
- Proper Input and Output wiring
- Examples for Protective Functions
- Examples Input Subfunctions
- Examples Output Subfunctions
- Examples of Safety Functions
- Combustion air and fuel/air ratio
- Burners
- Automatic Burner Control Systems
- Start-up of the heating system and burner ignition
- Information for use
- Examples of process Diagrams
Instructor
GT Engineering is a member of the Technical Committee ISO/TC 244, CEN/TC 186 for the Safety of Industrial Furnaces: EN 746-2; ISO 13577-2 and ISO 13577-4.